VIRTO SCREEN X-LINE RANGE

CIRCULAR RANGE 

VIRTO SCREEN X-LINE VIBRATING SIEVE FOR POWDERS AND LIQUIDS

The X-Line circular range is offered with a single deck (CS) or double deck (CD) for separating particles (3 mm down to 5 μm) in difficult materials that are wet or dry, sticky, abrasive or agglomerative. It can be used for classification, scalping, safety screening, de-dusting and solid/liquid separation. It has a proven track record in screening all forms of powders including metal powders, glass, chemicals, plastics, recycled/crushed/burnt waste, aggregates, food, agricultural and many more applications. Circular X-Line is tailored to suit your specific requirements and is offered in three distinct size models ranging from 650 mm diameter to 1,200 mm diameter. Manufactured to high quality standards, is offered in stainless steel with many accessories such as motor covers, different types of connections, stands, pneumatic lifting system, clean-in-place systems and with gas purging. All contact parts can be customized with a mirror polish finishing. 

Fine and ultra-fine (3 mm down to 5 μm) particle size separation of materials that are difficult to screen due to them being wet/dry, humid, irregular shaped, sticky or abrasive. The circular X-Line has a proven track record in screening all forms of powders including metal powders, glass, chemicals, plastics, recycled/crushed/ burnt waste, aggregates, food, agricultural and many other applications. The CS or CD machines can be used for classification, scalping, safety screening, de-dusting and solid/liquid separation. 

  • Diameter sizes: 650 mm, 950 mm, 1,200 mm

  • Single deck: CS 065.1, CS 095.1, CS 120.1

  • Double deck: CD 095.2, CD 120.2 

  • Unprecedented results in coarse, fine and ultra-fine screening: X-Line separates at a cut point range from 25 mm to as small as 5 μm (on circular machines) for difficult materials that are wet or dry, sticky, abrasive, agglomerative or prone to pegging.

  • Eliminates mesh pegging and blinding: Due to the high acceleration generated by the X-Line equipment, the mesh is able to eliminate pegging and blinding of the mesh.

  • High capacity: With the mesh pegging and blinding eliminated, the X-Line equipment is able to utilize all of the opened surface area of the mesh, delivering increased capacity in the range of 20% to 400% as compared with standard screeners.

  • Cut size precision: X-Line’s 500G of MFV acceleration improves the purity level of the oversize/undersize material removing contamination with an efficiency greater than 99%.

  • User friendly: X-Line machines are designed for quick and effective cleaning, maintenance and mesh changing.

  • Creates valuable products from waste: X-Line equipment screens ultrafine and difficult materials with high efficiency and specialises in turning low margin/waste products in to valuable products.

  • Reduction of energy consumption: X-Line machines create an increase in capacity and efficiency which equates to a greater output, less screening time and less energy consumption. 

  • Single or double deck circular machines ranging in size from 650 to 1,200 mm in diameter;

  • Multi-frequency vibration (MFV);

  • Up to 500G of acceleration passed directly into the mesh, eliminating pegging and blinding;

  • ATEX compliant (upon request);

  • Fitted with two vibrating motors;

  • Contact parts in AISI 304 stainless steel;

  • Mirror polish finishing (upon request). 

RECTANGULAR RANGE

VIRTO SCREEN X-LINE VIBRATING SIEVE FOR POWDERS AND LIQUIDS

The X-Line rectangular equipment provides high volume separation (25 mm down to 20 μm) for difficult materials that are slurry based, wet, dry, sticky, abrasive or agglomerative. The rectangular machines can be manufactured in either carbon or stainless steel, provided with covers, flexible connections, stands, varying spigots and different coatings. There are three types of rectangular sieves:

 

  • RS (single deck) with one vibrating motor for screening powders: Perfect for screening difficult materials for powder applications requiring screening/separation at large volumes. Its uses cover heavy dry or liquid based industrial applications for chemicals, mining, petroleum, aggregates, fertilizers, recycled/crushed/burnt waste and lighter or more delicate materials such as metal powders.
  • RD (double deck) with one vibrating motor for screening powders: This screener is used for grading powders for the same industries as the RS (see above) at high efficiency and throughput. 
  • RS (single deck) with two vibrating motors for screening liquids: This product line has been designed for screening liquids/slurries and dewatering materials (down to 20 μm) in a high dilution state. 

High volume particle separation of coarse, fine and ultra-fine (25 mm – 20 μm) materials that are difficult to screen due to them being in a liquid/slurry, humid, sticky, abrasive or agglomerative. The rectangular X-Line has a proven track record in screening all forms of powders and liquids including mining and petroleum applications, metal powders, glass, plastics, recycled/crushed/burnt waste, aggregates, agricultural and many other applications. The RS and RD machines can be used for classification, scalping, safety screening, de-dusting, solid/liquid separation, de-sliming and dewatering and are particularly well known for classification and scalping of all quarry and mining products. 

FOR POWDERS: 

  • Single deck: RS 1506.1, RS 2310.1, RS 2814.1 and RS 3514.1;
  • Double deck: RD 2814.2 

FOR LIQUIDS:

  • RS 1506.1 and RS 2010.1 

  • Unprecedented results in coarse, fine and ultra-fine screening: X-Line separates at a cut point range from 25 mm to as small as 5 μm (on circular machines) for difficult materials that are wet or dry, sticky, abrasive, agglomerative or prone to pegging.

  • Eliminates mesh pegging and blinding: Due to the high acceleration generated by the X-Line equipment, the mesh is able to eliminate pegging and blinding of the mesh.

  • High capacity: With the mesh pegging and blinding eliminated, the X-Line equipment is able to utilize all of the opened surface area of the mesh, delivering increased capacity in the range of 20% to 400% as compared with standard screeners.

  • Cut size precision: X-Line’s 500G of MFV acceleration improves the purity level of the oversize/undersize material removing contamination with an efficiency greater than 99%.

  • User friendly: X-Line machines are designed for quick and effective cleaning, maintenance and mesh changing.

  • Creates valuable products from waste: X-Line equipment screens ultrafine and difficult materials with high efficiency and specialises in turning low margin/waste products in to valuable products.

  • Reduction of energy consumption: X-Line machines create an increase in capacity and efficiency which equates to a greater output, less screening time and less energy consumption. 

  • Single and double deck rectangular machines ranging in size from 1,500 x 600 mm to 3,500 x 1,400 mm;

  • Multi-frequency vibration (MFV);

  • Up to 500G of acceleration passed to mesh eliminating pegging and blinding;

  • Carbon-steel structure, also available in stainless steel on request;

  • Fitted with one or two vibrating motors, depending on size and application. 

X-LINE ACCESSORIES & MODIFICATIONS (Click here to read more)
INSPECTION PORTS

Inspection ports can be modified to suit application requirements.

AISI 316 STAINLESS STEEL MANUFACTURING

Virto specialises in making AISI 316 stainless steel screeners for the food and pharmaceutical industries and has provided the same machines for many other sectors.

 

MIRROR POLISH FINISHING

All the circular models can be customized with a mirror polish finish.

 

STANDS

The X-Line equipment can be mounted on mobile or static stands, depending on size.

 

SPIGOTS & CONNECTIONS

A wide range of spigots and industry-standard connections are offered to accommodate existing installations.

 

CIP SYSTEMS

A CIP (clean-in-place) system is offered for all circular models.

 

GAS PURGING

This is offered for all circular models to enable inert atmosphere within the process line.

 

PNEUMATIC LIFTING SYSTEM

This is offered for all circular models to automatically loading the cover.

 

POLYURETHANE & TEFLON COATING

The X-Line equipment can be coated to protect the machine and the internal part from the corrosive effect of some materials or high temperatures.

 

ATEX COMPLIANT

All of the Virto equipment can be built to be ATEX compliant, to meet all of the necessary regulatory requirements for the pharmaceutical, food, metal powder and many other industries.

info@coremet.co.za

Willie Hefer
+27(0) 82 650 0105
willie.hefer@coremet.co.za

Albert Venter
+27(0) 72 844 5325
albert.venter@coremet.co.za

Our address
Unit 1, Gamma Park, 67 Regency Drive
Route 21 Corporate Park, Irene, Pretoria

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